No road-closure permits, no diesel, no interruption — how a mobile storage solution held a 500 kW continuous load for a tunnelling project on a compressed schedule.
For a tunnelling project on a compressed schedule, time is cost — and a power interruption is a disaster.
The site needed immediate power for its core equipment, grouting units. Every conventional option was blocked.
Option 1 — mains extension: too slow
The original plan was to run a cable from a substation across the road. That requires occupying the roadway, which in turn requires road-occupation permits from several authorities. The process runs into dozens of days. On a project measured in days and hours, that option simply doesn't arrive in time.
Option 2 — diesel generator: ruled out
A diesel genset failed on two counts. Cost: rental plus fuel, running continuously. Environment: the site sits next to a residential area, and noise and exhaust from a diesel set are restricted under environmental and noise rules — with complaints, shutdown or penalties as the downside. Also unworkable.
The hard constraint
The site's stable operating load is 500 kW — a high-power, continuous demand. Its core equipment, the grouting units, runs 6–7 hours in a single continuous operation with absolutely no interruption permitted. If power is lost for more than about 15 minutes, the underground grout sets, jams the drill bit, damages equipment and forces rework — an irreversible engineering and financial loss.
Uninterrupted, high-stability, zero-fluctuation power was therefore a hard prerequisite, not a preference.
The solution: mobile storage sized to the duty
A 1,075 kWh mobile charging vehicle was selected as the green-power supply.
Two units in parallel, on load: two 1,075 kWh systems run simultaneously to carry the site's 500 kW load.
Two more as standby: matching units are configured as on-load backup, creating layered redundancy.
Seamless on-load transfer: unit rotation and standby switch-in happen without interrupting supply — zero fluctuation, zero interruption, matching the grouting units' continuous duty.
Why it worked
No emissions, no noise — no exhaust, quiet operation, no disturbance to residents; clears environmental and community requirements.
Flexible and mobile — quick to assemble, relocate and position, with no lengthy approval process; fast to bring on site.
Long duration, high power, uninterrupted — covers 6–7 hours of continuous grouting with redundant backup.
The only option that cleared every constraint — with mains power too slow and diesel unworkable, mobile green power was the only route that satisfied schedule, environment, community and safety at once.